With the prevalence of CNC processing, of course, many CNC processing manufacturers are inevitable. Every CNC processing manufacturer hopes to make the company bigger, so there must be a certain process. What we are going to talk about today is the process of paying attention to CNC machining parts. 1. When CNC machining parts, the protective door must be closed. The head and hands are not allowed to be stretched into the protective door. The protective door is not allowed to be opened during the processing of mechanical parts; 2. During the processing of CNC, the operator shall not leave the machine tool without authorization and shall maintain it. The mind is highly concentrated and observe the operating status of the machine tool. If an abnormal phenomenon or accident occurs, the program should be terminated immediately, the power should be cut off and reported to the instructor in a timely manner. No other operations shall be performed; 3. It is strictly forbidden to slap the control panel or touch the display. It is strictly forbidden to knock on the workbench, indexing head, fixtures and guide rails; 4. It is strictly forbidden to open the CNC system control cabinet for viewing and touching; 5. Operators shall not be allowed to be arbitrarily Read More

For CNC CNC lathe processing companies, power control is an important part of CNC system hardware and a common problem in CNC system maintenance. The following picture lets see which power systems are available! 1. When the machine tool is powered off, some information in the CNC equipment needs to be saved, so some RAM areas are used to store data. Most of these batteries are lithium batteries, with a long life but low power. CNC lathe processing enterprises can also replace this part of the battery with ordinary batteries reduced to the required voltage value through diodes, but you must pay attention to the service life. When replacing the battery, you must install the power supply, otherwise the data will be lost. This is different from your usual habits. Be careful not to short circuit when replacing. 2. AC power supply AC is a device that provides energy for the control system and is also a device that provides energy for servo drives. It has a variety of protection and switching devices such as short circuit, isolation, and loss of pressure protection. This AC power supply to servo system Read More

First of all, we need to understand that the application scope of CNC lathe processing is very wide. It is understood that the current CNC lathe machining center system is the only solution to the processing of impellers, blades, marine propellers, heavy generator rotors, automobile wheels, large diesel engine crankshafts, etc. means. In fact, CNC lathe processing is characterized by high efficiency and high precision, and workpieces can be clamped in one go. It can adapt to the processing of current molds such as automotive parts and aircraft structural parts. Let’s take a look at what are the advantages of CNC lathe processing? Advantage 1: No special fixtures are needed, and the five-axis can be automated. Another significant feature is that the dependence on fixtures will be reduced. Regular workpieces can be clamped directly with three-jaw and four-jaw chucks. Irregular workpieces can be clamped on one side and two pins on one side. Just do it. At the same time, CNC lathe processing can realize factory automation and reduce human use. For example, the joints and bases of the robot. Before Read More

CNC processing is a very popular processing technology in the hardware industry today. It has a high position in hardware processing. Many companies use CNC processing. So what are the parts commonly used for CNC processing? Let's take a look together. In fact, there are many parts commonly used for CNC processing. I won’t list them one by one here. Let’s conduct a detailed analysis of several commonly used parts, including the following: 1. Special-shaped parts have irregular appearance. Most parts require mixed processing of points, lines and surfaces. The rigidity of special-shaped parts is generally poor, clamping deformation is difficult to control, machining accuracy is difficult to ensure, and some processing parts of some parts are even difficult to complete with ordinary machine tools. When processing with a machining center, reasonable process measures should be adopted, first- or second-hand clamping should be used, and the multi-station, line and surface mixing of the machining center should be used to complete multiple processes or all process contents. 2.Disk, sleeve, and board parts with keys Read More

The thickness of the metal layer cut in each process of CNC processing is called the inter-process processing allowance. For the twisting outside of the outer circle and hole, the processing allowance is considered from the diameter, so it is called the symmetric allowance (i.e., the bilateral allowance), that is, the thickness of the actually cut metal layer is the processing allowance in the diameter. Half. The processing allowance of the plane is the single-sided allowance, which is the thickness of the metal layer cut by reality. The goal of leaving machining allowance on the workpiece is to cut off the processing deviations and external shortcomings left by the previous process, such as the cold hard layer, air holes, sand sandwich layer outside the casting, the scale, decarbonization layer outside the forging, and cracks outside the forging , the inner stress layer and outer roughness after cutting. This improves the accuracy and outer roughness of the workpiece. The size of the processing allowance has a great impact on processing quality and production efficiency. The excessive processing allowance not only increases the labor volume of mechanical processing, reduces productivity, but also increases data, objects and power consumption. Read More

When dividing CNC machining, it is necessary to flexibly grasp the structure and processability of the parts, the functions of the CNC machining center machine tool, the number of CNC machining contents of the parts, the number of installations and the production organization status of the unit. It is also recommended to adopt the principle of process concentration or process dispersion. It should be determined based on actual conditions, but it must be reasonable. The division of processes can generally be carried out according to the following methods: 1. Tool centralized sorting method. This method is to divide the process according to the tool used, and use the same tool to process all the parts that can be completed. In order to reduce tool change time, compress the empty stroke time, and reduce unnecessary positioning errors, parts can be processed according to the tool concentration process, that is, in one clamp, use one tool to process the possible parts used, and then Change another knife to process other parts. This reduces the number of tool changes, compresses the time of the space, and reduces unnecessary positioning errors. 2. Using the processing part sequence method Read More

There are three main types of guide rails in the CNC machining center. According to the conflicting nature of the contact surface, it can be divided into three types: static pressure guide rail, sliding guide rail, and rolling guide rail. The differences between these three types of guide rails are quite big. Everyone must have something to do when performing CNC machining. Understand, the editor will briefly introduce their advantages and disadvantages to you. 1. There is an oil cavity on the working surface of the two guide rails of the liquid static pressure guide rail. After the lubricating oil with a certain pressure is introduced, a static oil film can be formed, so that the surface of the guide rail operation is in pure liquid conflict without causing wear, and accuracy retention Good; together, the conflict coefficient is also very low, which greatly reduces the driving power; low speed without crawling, large load-bearing ability and good stiffness; in addition, the oil has vibration absorption effect and good vibration resistance. The static pressure guide rail can be divided into liquid static pressure guide rails and gas static pressure guide rails. 2. The sliding guide rail has the advantages of simple structure, easy production, good stiffness and high vibration resistance. There are two types of polytetrafluoroethylene guide rail soft belt and epoxy wear-resistant guide rail coating. Read More

Processing technology of automobile parts: 1. Casting; 2. Forging; 3. Welding; 4. Cold stamping; 5.; 7. Metal cutting processing; 6. Heat treatment; 7. Assembly. Forging is a production method of pouring molten metal material into the mold cavity, cooling and solidifying, and obtaining a product. In the automotive industry, many parts are made of pig iron in pig iron, accounting for about 10% of the net weight of the vehicle, such as cylinder liner, transmission housing, steering system housing, automobile rear axle housing, brake system drum, various Sand type is generally used for the production of cast iron parts such as brackets. In the automobile industry, the production method of casting is widely used. Forging is divided into random forging and solid model forging. Random forging is a production method of placing blanks of metal material on iron felt to withstand impact or burden, also known as 'quenching'. The blanks of vehicle worm gear and shaft are produced and processed by random casting. Solid model forging is a kind of energy in which metal material blanks are placed in the cavity of the forging die to withstand impact or load. Read More

In the field of precision parts processing, repair refers to the operation of replacing old parts with the same new parts or processing and repairing old parts in order to ensure the normal and safe operation of CNC machine tools. These operations should not be Change the characteristics of CNC machine tools. The repair principles of CNC machine tools are static first and then dynamic first, mechanical first and electrical first, external first and internal first, public first and then dedicated first, simple first and then complex, general first and then special first. Today I will briefly talk about the part that is quiet first and then move first. The maintenance personnel must be quiet first and then move first and then move. They should not act blindly. During the process of precision parts processing, they should first ask the machine tool operator about the process of failure and Status, you can only find and deal with the fault after reading the machine tool manual and pattern information. Secondly, for faulty machine tools, you must also follow the principle of static first and then move. You must first wait until the machine tool is powered off. After observation, testing and analysis, it is confirmed as a non-vicious cycle fault or a non-destructive fault. Give Read More