Purpose of sensitivity detection during mechanical parts processing

As time goes by, mechanical parts processing has become smarter and modern high technology has been widely used in traditional processing industries such as precision machinery. The goal of sensing detection in mechanical parts machining and cutting is to optimize the productivity, manufacturing cost or cutting speed of (metal) materials.

The detection targets include cutting force and its changes, cutting vibration, contact between the tool and the workpiece, chip state during cutting, and identification of the cutting process, etc. Cutting force, vibration during cutting, acoustic emission during cutting, motor power during cutting, etc. are important sensitive parameters.

During machine tools operation, the main detection objects of sensors include transmission systems, bearings and rotation systems, temperature monitoring and safety protection. The parameters of the workpiece processing sensor include machine downtime, workpiece surface roughness and machining accuracy, power, workpiece status, cooling lubricant flow rate, etc.

When using precision mechanical parts to process workpieces, sensing technology is used for process identification, that is, to determine whether the process performed is a process required to process the workpiece (workpiece); to determine whether the workpiece or blank input to the machine tool to be processed is a workpiece that needs to be processed. or blank; and determine whether the workpiece installation posture meets the requirements of the process specifications.

In addition, through workpiece identification and workpiece installation monitoring, the processing allowance and surface defects of the processed blank or workpiece can be detected. In precision mechanical parts processing , reducing the accident rate is an important aspect of the application of sensor technology. Tool detection sensors are now equipped to effectively prevent such accidents.