CNC machining: the function of tool clamping fixtures and production efficiency

Today, tooling and clamping fixtures are increasingly widely used in the hardware processing industry and Especially in electronic factories in Shenzhen, Dongguan, Foshan and other regions.the CNC processing industry.

Generally, tool clamping treatment has categories such as pressing, bending, cutting, riveting, welding, testing, and fixing. Of course, it can also be divided into two categories: ordinary and special, depending on personal preferences or professional secretary to organize regulations. Basically, in addition to electrical testing and welding, factories generally have their own design departments or simply make them themselves. So what role can such tool clamping fixtures play? What kind of production benefits can it bring to customers? Let's take a look together.

In order to ensure product quality and productivity during the production process, tool clamping fixtures are used, and its main functions include the following aspects:

1. Ensure and improve product quality (the parts can better enter the accurate position);

2. Improve labor efficiency (reduce the time for manual placement of workpieces);

3. Expand the operating range of the tool (the position is fixed and it is easy for personnel to operate);

4. Improve labor conditions and reduce product costs.

Tool clamping fixtures have been widely used in Europe, America, Japan and other countries, and China has also been very popular in recent years, especially in Shenzhen. The benefits it brings are obvious, mainly because of the following operations:

1. Speed---Reduce the pre-tuning time. During the EDM/CNC/EDW process, the clamping time is about 10 seconds. You only need to search once, and then other workpieces do not need to be metered again. and the score;

2. Accuracy---static tolerance repeat accuracy +/-0.002;

3. Reduce machine tool investment: Due to the reduction of pre-adjustment time, the number of customers investing in machines is also relatively reduced, and it does not affect the planned production efficiency and reduce investment costs;

4. Reduce personnel investment: When the pre-adjustment time is reduced, human resources will be allocated more reasonably;

5. Reduce human errors, adopt the concept of automation and standardization to position precision fixtures, reduce human errors, and effectively improve productivity and product quality;

6. Increase the machine tool usage rate: It can be disassembled after the CNC is completed. There is no need to jam on the machine tool. Other workpieces can be continued to be processed. It is also very convenient to rework and re-clamp. Effectively increase the utilization rate of machine tools;

7. Convenient and safe maintenance: When the mold needs to be repaired or reworked, it can be processed after re-clamping, and the copper seat is directional and will not cause direction errors;

8. Intangible benefits: When positioning fixtures are used, customers will have a great confidence when visiting the factory, and the marketing department will have a stronger competitiveness in receiving orders.

The above is the function and production benefits of tool clamping fixtures, for reference only. Ruibang Technology is professional in processing precision parts, which can be used for drawing processing, incoming material processing and other CNC precision parts processing.。